This text provides an in-depth overview of sustainability in machining processes, challenges during machining of difficult-to-cut materials and different ways of green machining in achieving sustainability. It discusses important topics including green and sustainable machining, dry machining, textured cutting coated tools for machining, solid lubricants-based machining, gas-cooled machining, cryogenic cooling for intelligent machining, artificial neural network for machining, big data based machining, and hybrid intelligent machining. This book- Covers advances in sustainable machining such as gas-cooled machining, near dry machining, and minimum quantity lubrication. Explores use of big data, machine learning and artificial intelligence for machining processes. Provides case studies and experimental design as well as results with analysis focusing on achieving sustainability. Discusses artificial intelligence and machine learning based machining processes. Cover the latest applications of sustainable manufacturing for a better understanding of the concepts. The text is primarily written for senior undergraduate, graduate students, and researchers in the fields of mechanical, manufacturing, industrial, production engineering and materials science.

This book comprehensively covers basic concepts, advanced research topics, case studies, and advancement in sustainable machining techniques in a single volume. It will an ideal text for undergraduate, graduate students, and researchers in the fields of mechanical, manufacturing, industrial, production engineering and materials science.

The field of manufacturing science has evolved over the years with the introduction of non-traditional machining processes. This reference book introduces the latest trends in modeling and optimization of manufacturing processes. It comprehensively covers important topics including additive manufacturing at multi-scales, sustainable manufacturing, rapid manufacturing of metallic components using 3D printing, ultrasonic-assisted bone drilling for biomedical applications, micromachining, and laser-assisted machining. This book is useful to senior undergraduate and graduate students in the fields of mechanical engineering, industrial and production engineering, and aerospace engineering.

This book describes the operations and industrial processes related to the production of advanced materials including ingot and powder metallurgy processing routes. It outlines the deformation processing mechanisms inducing failure at both ambient and high temperatures. Further, it embodies practical knowledge and engineering mechanisms of traditional and unorthodox material disposal approaches, concurrently with gear cutting/ manufacturing and computer numerically controlled machining. The surface fusion of metals in the production of coatings via the process of laser cladding is also covered. Features: Covers novel and multi-variety techniques of materials processing and manufacturing. Reports on the significant variables of the processes and basic operations of advanced materials. Discusses fundamental and engineering machining analysis. Includes novel fabrication of TiAl alloys using both powder and ingot metallurgy routes. Enables critical thinking through technical problem solving of local service manufacturers. This book is aimed at researchers and graduate students in materials and manufacturing engineering.

This book provides essential information on environmentally benign/sustainable machining processes including innovations and developments in conventional machining, considering economy, safety, and productivity. Developments in machine tools, recent research on green lubricants and lubrication techniques, process hybridization, and the role of optimization techniques are discussed. Green machining of difficult-to-machine materials and composites is also explained with attempts towards making electric discharge and electrochemical machining technologies. Features: Covers up to date and latest information on environmentally benign machining technologies. Includes current approaches regarding the machinability properties of biomaterials, smart materials, and difficult-to-cut materials. Reviews theoretical understanding and practical aspects of using different technological approaches to attain sustainability in machining. Includes sustainability aspects for both conventional and modern machining. Aids industrial users in the optimum selection of machining parameters with regard to sustainability. This book is aimed at researchers and professionals in manufacturing and mechanical engineering, and sustainable processes.

This book reports on advances in manufacturing, with a special emphasis on smart manufacturing and information management systems. It covers sensors, machine vision systems, collaborative technologies, industrial robotics, digital twins, and virtual and mixed reality. Further topics include quality management, supply chain, agile manufacturing, lean management, and sustainable transportation. Chapters report on theoretical research and experimental studies concerning engineering design, simulation, and various machining processes for classical and additive manufacturing. They also discusses key aspects related to engineering education and competence management in the industry 4.0 era. Based on the 6th International Conference on Design, Simulation, Manufacturing: The Innovation Exchange (DSMIE-2022), held on June 6-9, 2023, in High Tatras, Slovak Republic, this first volume of a 2-volume set provides academics and professionals with extensive information on trends and technologies, and challenges and practice-oriented experience in all the above-mentioned areas.

This book offers a timely snapshot of innovative research and developments at the interface between design, manufacturing, materials, mechanical and process engineering, and quality assurance. It covers various manufacturing processes, such as grinding, milling, broaching, and gear machining, including additive manufacturing, vibrational-centrifugal strengthening, laser-ultrasonic surface hardening, and antifriction coatings. It focuses on computer and numerical simulation, mathematical and integrated process modeling, parametric synthesis, virtual prototyping, automatic control, design of manufacturing, mechanical and mechatronics systems. It describes innovative cutting and abrasive processes and combined technologies. It also covers the formation, strengthening, and thermomechanical rolling. It also investigates the temperature field behavior, thermal stability, wear resistance, and other processes of various materials. Gathering the best papers presented at the 5th Grabchenko’s International Conference on Advanced Manufacturing Processes (InterPartner-2023), held on September 5–8, 2023, in Odessa, Ukraine, this book provides a comprehensive and up-to-date examination of design, manufacturing, mechanical, materials, and process engineering, as well as quality assurance trends and technologies. Yet, it also aims at fostering international and interdisciplinary communication and collaborations, offering a bridge between the academic and industrial sector.

In the manufacturing sector, nanomaterials offer promising outcomes for cost reduction in production, quality improvement, and minimization of environmental hazards. This book focuses on the application of nanomaterials across a wide range of manufacturing areas, including in paint and coatings, petroleum refining, textile and leather industries, electronics, energy storage devices, electrochemical sensors, as well as in industrial waste treatment. This book: Examines nanofluids and nanocoatings in manufacturing and their characterization. Discusses nanomaterial applications in fabricating lightweight structural components, oil refining, smart leather processing and textile industries, and the construction industry. Highlights the role of 3D printing in realizing the full potential of nanotechnology. Considers synthetic strategies with a focus on greener protocols for the fabrication of nanostructured materials with enhanced properties and better control, including these materials' characterization and significant properties for ensuring smart outputs. Offers a unique perspective on applications in industrial waste recycling and treatment, along with challenges in terms of safety, economics, and sustainability in industrial processes. This work is written for researchers and industry professionals across a variety of engineering disciplines, including materials, manufacturing, process, and industrial engineering.

Sustainable Hard Machining: Implementation and Assessment analyzes the various methodologies of cooling and lubrication employed during hard machining operations, along with their potential contributions towards achieving sustainable machining. It includes the needs, challenges and trends towards sustainable hard machining of difficult-to-cut materials through the application of dry, minimum quantity lubrication (MQL), cryogenic and nanofluid assisted MQL for environmental, economic, ecological and societal benefits, leading to environmentally cleaner sustainable machining. Features: Provides an introduction to hard machining, sustainability and environmentally conscious machining Discusses dry and minimum quantity lubrication (MQL) based hard machining Includes computational methods and optimization in hard machining Reviews nano-cutting fluids in hard machining Explores cryogenic cooling in hard machining This book is aimed at graduate students and researchers in mechanical engineering, manufacturing and materials science.

Sustainable Manufacturing Processes provides best practice advice on sustainable manufacturing methods, with examples from industry as well as important supporting theory. In the current manufacturing industry, processes and materials are developed with close reference to sustainability issues, with an outward look to optimum production efficiency and reduced environmental impact. Important topics such as the use of renewable energy, reduction of material waste and recycling, reduction in energy and water consumption, and reduction in emissions are all discussed, along with broad coverage of deformation and joining technologies, computational techniques, and computer-aided engineering. In addition, a wide range of traditional and innovative manufacturing technologies are covered, including friction stir welding, incremental forming, abrasive water jet machining, laser beam machining, sustainable foundry, porous material fabrication by powder metallurgy, laser and additive manufacturing, and thermoelectric and thermomagnetic energy harvesting. - Features practical case studies from industry experts - Explains methods for reducing waste in additive manufacturing - Provides a detailed examination on how sustainability is measured in manufacturing