Data Analytics and Artificial Intelligence (AI) play an important role in Predictive Maintenance (PdM) within the manufacturing industry. This book contains up-to-date information on predictive maintenance and the latest advancements, trends, and tools required to reduce costs and save time for manufacturers and industries.

Today, in this smart era, data analytics and artificial intelligence (AI) play an important role in predictive maintenance (PdM) within the manufacturing industry. This innovative approach aims to optimize maintenance strategies by predicting when equipment or machinery is likely to fail so that maintenance can be performed just in time to prevent costly breakdowns. This book contains up-to-date information on predictive maintenance and the latest advancements, trends, and tools required to reduce costs and save time for manufacturers and industries. Data Analytics and Artificial Intelligence for Predictive Maintenance in Smart Manufacturing provides an extensive and in-depth exploration of the intersection of data analytics, artificial intelligence, and predictive maintenance in the manufacturing industry and covers fundamental concepts, advanced techniques, case studies, and practical applications. Using a multidisciplinary approach, this book recognizes that predictive maintenance in manufacturing requires collaboration among engineers, data scientists, and business professionals and includes case studies from various manufacturing sectors showcasing successful applications of predictive maintenance. The real-world examples explain the useful benefits and ROI achieved by organizations. The emphasis is on scalability, making it suitable for both small and large manufacturing operations, and readers will learn how to adapt predictive maintenance strategies to different scales and industries. This book presents resources and references to keep readers updated on the latest advancements, tools, and trends, ensuring continuous learning. Serving as a reference guide, this book focuses on the latest advancements, trends, and tools relevant to predictive maintenance and can also serve as an educational resource for students studying manufacturing, data science, or related fields.

Smart manufacturing environments are revolutionizing the industrial sector by integrating advanced technologies, such as the Internet of Things (IoT), artificial intelligence (AI), and robotics, to achieve higher levels of efficiency, productivity, and safety. However, the increasing complexity and interconnectedness of these systems also introduce new security challenges that must be addressed to ensure the safety of human workers and the integrity of manufacturing processes. Key topics include risk assessment methodologies, secure communication protocols, and the development of standard specifications to guide the design and implementation of HCPS. Recent research highlights the importance of adopting a multi-layered approach to security, encompassing physical, network, and application layers. Furthermore, the integration of AI and machine learning techniques enables real-time monitoring and analysis of system vulnerabilities, as well as the development of adaptive security measures. Artificial Intelligence Solutions for Cyber-Physical Systems discusses such best practices and frameworks as NIST Cybersecurity Framework, ISO/IEC 27001, and IEC 62443 of advanced technologies. It presents strategies and methods to mitigate risks and enhance security, including cybersecurity frameworks, secure communication protocols, and access control measures. The book also focuses on the design, implementation, and management of secure HCPS in smart manufacturing environments. It covers a wide range of topics, including risk assessment, security architecture, data privacy, and standard specifications, for HCPS. The book highlights the importance of securing communication protocols, the role of artificial intelligence and machine learning in threat detection and mitigation, and the need for robust cybersecurity frameworks in the context of smart manufacturing.

An essential book on the applications of AI and digital twin technology in the smart manufacturing sector. In the rapidly evolving landscape of modern manufacturing, the integration of cutting-edge technologies has become imperative for businesses to remain competitive and adaptive. Among these technologies, Artificial Intelligence (AI) stands out as a transformative force, revolutionizing traditional manufacturing processes and making the way for the era of smart manufacturing. At the heart of this technological revolution lies the concept of the Digital Twin—an innovative approach that bridges the physical and digital realms of manufacturing. By creating a virtual representation of physical assets, processes, and systems, organizations can gain unprecedented insights, optimize operations, and enhance decision-making capabilities. This timely book explores the convergence of AI and Digital Twin technologies to empower smart manufacturing initiatives. Through a comprehensive examination of principles, methodologies, and practical applications, it explains the transformative potential of AI-enabled Digital Twins across various facets of the manufacturing lifecycle. From design and prototyping to production and maintenance, AI-enabled Digital Twins offer multifaceted advantages that redefine traditional paradigms. By leveraging AI algorithms for data analysis, predictive modeling, and autonomous optimization, manufacturers can achieve unparalleled levels of efficiency, quality, and agility. This book explains how AI enhances the capabilities of Digital Twins by creating a powerful tool that can optimize production processes, improve product quality, and streamline operations. Note that the Digital Twin in this context is a virtual representation of a physical manufacturing system, including machines, processes, and products. It continuously collects real-time data from sensors and other sources, allowing it to mirror the physical system’s behavior and performance. What sets this Digital Twin apart is the incorporation of AI algorithms and machine learning techniques that enable it to analyze and predict outcomes, recommend improvements, and autonomously make adjustments to enhance manufacturing efficiency. This book outlines essential elements, like real-time monitoring of machines, predictive analytics of machines and data, optimization of the resources, quality control of the product, resource management, decision support (timely or quickly accurate decisions). Moreover, this book elucidates the symbiotic relationship between AI and Digital Twins, highlighting how AI augments the capabilities of Digital Twins by infusing them with intelligence, adaptability, and autonomy. Hence, this book promises to enhance competitiveness, reduce operational costs, and facilitate innovation in the manufacturing industry. By harnessing AI’s capabilities in conjunction with Digital Twins, manufacturers can achieve a more agile and responsive production environment, ultimately driving the evolution of smart factories and Industry 4.0/5.0. Audience This book has a wide audience in computer science, artificial intelligence, and manufacturing engineering, as well as engineers in a variety of industrial manufacturing industries. It will also appeal to economists and policymakers working on the circular economy, clean tech investors, industrial decision-makers, and environmental professionals.

This book offers an insight into the applications of Artificial Intelligence (AI)- Machine Learning Algorithms and Deep Learning (DL) in Bigdata Analytics to Industry 4.0/5.0 and Society 5.0 with transformative power responsibly. It has delved into how these technologies are disrupting industries, fostering innovation, and solving age-old social problems-so that readers have an understanding of where the digital world is headed. These chapters cover the big picture subjects of using AI with Big data analytics aimed mostly at increasing industrial efficiency, healthcare optimization, retail transformation, construction industry transformation, autonomous vehicles development and environmental sustainability improvement. The book covers each of these technologies extensively applied to full chapters devoted to detail studies, methodologies and practical usages. One of the central concepts in the book is how we evolve from industry 4.0 to industry 5.0. Therefore, Industry 4.0 relies on the automation and data exchange in manufacturing technologies using cyber-physical systems, the Internet of Things and cloud computing route to intelligent factories. During this phase, it improves operational efficiency, predictive maintenance and real-time monitoring which lowers down time and other operating costs by considerable amount. As industries move towards Industry 5.0, a lot has been noted-human-oriented solutions that combine human creativity and intelligence with highly automated and distributed technological tools. More cooperation between humans and machines during such times will, therefore, result in more customized production aimed at sustainable processes. The book details how, thanks to digital twins-that is, innumerable virtual replicas of physical systems-the further step is taken, allowing for real-time data analysis and, consequently innovative ways of manufacturing where the interests of the workers and customers come first. The present book discusses how AI and big data analytics transcend industrial applications to meet more societal ends as society ushers in its fifth revolution. Society 5.0 postulates that a super-smart digital society will drive transformation in all aspects of life, ranging from health and education to planning urban resources and infrastructure and ensuring public safety. The combination of AI with Big Data makes personalized healthcare services possible, competent resource planning in cities, and environmental sustainability in place via predictive analytics or simulation models. One such industry in which significant changes are coming, according to AI and Big Data analytics, is healthcare. This book shows how these technologies improve diagnostic accuracy, enable personalized treatment plans, and optimize resource allocations. Predictive insights can predict outbreaks and admissions, which helps better preparedness against diseases and also optimizes health resource utilization. AI in medical imaging and anomaly detection strengthens the efficiency of professional health experts, thus delivering better patient outcomes. AI and big data analytics have further remodelled the retail industry by providing retailers profound insights into consumer behaviour and preferences. With this information, retailers can adopt person-segmented marketing techniques and optimize inventory levels while enabling high levels of customer service using AI-fuelled chatbots and virtual assistants. These technologies help retailers stay competitive in an ever-developing market environment by offering solutions structured based on individual needs expressed by customers. AI and big data analytics combine to form one synergy connected with autonomous vehicles. It further goes on to discuss the huge amount of data needed for training these AI models and big data analytics in refining the accuracy and safety of autonomous driving systems. Another critical area in which AI and Big Data Analytics make a considerable impact is environmental sustainability. By applying these analyses to large data sets relating to climatic changes, energy consumption, and natural resources, AI models can establish trends and recognize patterns indicating future changes. This predictive ability equips organizations and governments with tools to develop lower environmental footprints and promote sustainable practices proactively. It further explains AI-enabled energy management systems that drive optimized energy use in buildings to reduce carbon emissions and save on associated costs. This certainly looks like something for a vast readership: it speaks more to academics, professionals working in the industry, and decision-makers-but, really, to anybody who seeks to grasp the transformative powerfulness of AI and big data analytics. This source will provide information on overall guidance and a rich source of inspiration in using these technologies to enable innovation and sustainable development across different sectors. Actual case examples and practical applications are given to convey the knowledge and elements that readers need to know as they go about using AI and big data analytics. This book also includes discussions concerning the dynamic policy and regulatory scenes of AI, pointing out that it is necessary to have standard policies that should be implemented to have ethical deployment of AI that reduces risks. This book also focuses on challenges in implementing AI for intelligent and sustainable industries, meaning technical, ethical, and operational barriers. It outlines high costs, low-quality data, and the need for skilled professionals; ethical concerns and robust cybersecurity measures become necessary. As such, this book will engross an audience ranging from academics to industry professionals and policymakers working toward understanding and using AI and big data for sustainable development and technological advancement.

The use of intelligence in manufacturing has emerged as a fascinating subject for academics and businesses everywhere. This book focuses on various manufacturing operations and services which are provided to customers to achieve greater manufacturing flexibility, as well as widespread customization and improved quality with the help of advanced and smart technologies. It describes cyber-physical systems and the whole product life cycle along with a variety of smart sensors, adaptive decision models, high-end materials, smart devices, and data analytics. Intelligent Manufacturing and Industry 4.0: Impact, Trends, and Opportunities focuses on Intelligent Manufacturing and the design of smart devices and products that meet the demand of Industry 4.0, manufacturing and cyber-physical systems, along with real-time data analytics for Intelligent Manufacturing. The usage of advanced smart and sensing technologies in Intelligent Manufacturing for healthcare solutions is discussed as well. Popular use cases and case studies related to Intelligent Manufacturing are addressed to provide a better understanding of this topic. This publication is ideally designed for use by technology development practitioners, academicians, data scientists, industry professionals, researchers, and students interested in uncovering the latest innovations in the field of Intelligent Manufacturing. Features: Presents cutting-edge manufacturing technologies and information to maximise product exchanges and production Discusses the improvement in service quality, product quality, and production effectiveness Conveys how a manufacturing company's competitiveness can increase if it can manage the turbulence and changes in the global market Presents how intelligence production is essential in Industry 4.0 and how Industry 4.0 offers greater manufacturing flexibility, as well as widespread customisation, improved quality, and increased productivity Covers the ways businesses handle the challenges of generating an increasing number of customised items with quick time to market and greater quality Includes popular use cases and case studies related to intelligent manufacturing to provide a better understanding of this discipline

Manufacturing from Industry 4.0 to Industry 5.0: Advances and Applications unfolds establishing three main pillars: (i) it investigates the theoretical background of the current industrial practice within the framework of industry 4.0 by presenting its key definitions and backbone technologies; (ii) it discusses the methods and state-of-the-art developments employed in the ongoing digital transformation of companies worldwide to promote more resilient, sustainable, and human-centric smart manufacturing and production networks; and (iii) it outlines a strategic plan for the transition from industry 4.0 to industry 5.0. Written by an international group of expert scientists, this volume offers an overview of the most recent research in the field and provides actionable insights to benefit audiences in both academia and industry. - Appeals to readers with its systematic and coherent approach that includes fundamental theoretical concepts as well as applied practical knowledge - Includes state-of-the-art information on disruptive smart manufacturing technologies, real-life case studies of their impact in business scenarios, and gap analysis, creating an evidence-based path to recognize the opportunities and challenges originating from an industry 4.0 to industry 5.0 transition - Serves as a guide to the next generation of engineers and facilitates making the next manufacturing paradigm a reality