Provides a unique overview of energy management for the process industries Provides an overall approach to energy management and places the technical issues that drive energy efficiency in context Combines the perspectives of freewheeling consultants and corporate insiders In two sections, the book provides the organizational framework (Section 1) within which the technical aspects of energy management, described in Section 2, can be most effectively executed Includes success stories from three very different companies that have achieved excellence in their energy management efforts Covers energy management, including the role of the energy manager, designing and implementing energy management programs, energy benchmarking, reporting, and energy management systems Technical topics cover efficiency improvement opportunities in a wide range of utility systems and process equipment types, as well as techniques to improve process design and operation

Provides a unique overview of energy management for the process industries Provides an overall approach to energy management and places the technical issues that drive energy efficiency in context Combines the perspectives of freewheeling consultants and corporate insiders In two sections, the book provides the organizational framework (Section 1) within which the technical aspects of energy management, described in Section 2, can be most effectively executed Includes success stories from three very different companies that have achieved excellence in their energy management efforts Covers energy management, including the role of the energy manager, designing and implementing energy management programs, energy benchmarking, reporting, and energy management systems Technical topics cover efficiency improvement opportunities in a wide range of utility systems and process equipment types, as well as techniques to improve process design and operation

Exploring methods and techniques to optimize processing energy efficiency in process plants, Energy and Process Optimization for the Process Industries provides a holistic approach that considers optimizing process conditions, changing process flowschemes, modifying equipment internals, and upgrading process technology that has already been used in a process plant with success. Field tested by numerous operating plants, the book describes technical solutions to reduce energy consumption leading to significant returns on capital and includes an 8-point Guidelines for Success. The book provides managers, chemical and mechanical engineers, and plant operators with methods and tools for continuous energy and process improvements.

"Completely revised and edited throughout, this latest edition includes new chapters on creating green buildings and web-based building automation controls along with a comprehensive revision of the chapter on lighting. Written by three of the most respected energy professionals in the industry, this book examines the fundamental objectives of energy management and illustrates techniques and tools proven effective for achieving results. Topics include distributed generation, energy auditing, rate structures, and economic evaluation techniques as well as lighting efficiency improvement, HVAC optimization, combustion and use of industrial wastes, and steam generation and distribution system performance."--Publisher description.

This book introduces the applications of Industry 4.0 in machine tools through an overview of the latest available digital technologies. It focuses on digital twining, communication between industrial controls, motion, and input/output devices, along with sustainability in SMEs. Machine Tools: An Industry 4.0 Perspective focuses on the digital twining of machine tools, which improves the life of the machines and provides a method of operating a factory during times of complete lockdown resulting from various conditions. It presents an overview of the communication between industrial controls, motion, and input/output devices through standardized digital interfaces such as SERCOS and USB. The book goes on to discuss industrial cybersecurity systems applicable to discrete manufacturing, which includes cyberattacks and human errors, and address the security aspects related to software, hardware, and data. The book also explores the application of big data for different stages of production and illustrates the uses such as predictive maintenance, product quality, product life cycle management (PLM), and more. This book is an ideal reference for undergraduate, graduate, and postgraduate students of industrial, mechanical, and mechatronics engineering, along with professionals, and general readers.

While researchers work overtime to create new technologies and methods of providing energy, it is critical that modern industry makes the most efficient use of the energy that is currently available. The Energy Management and Conservation Handbook offers expert guidance on the planning and design of “green” technologies. It focuses on management strategies for better utilization of energy in buildings and industry as well as ways of improving energy efficiency at the end use. Renowned authorities from around the globe share insights and modern points of view on a broad spectrum of topics. Summarizing proven energy efficient technologies in the building sector, the book includes examples that highlight the cost-effectiveness of some of these technologies. It introduces basic methods for designing and sizing cost-effective systems and determining whether it is economically efficient to invest in specific energy efficiency or renewable energy projects. It provides guidance for computing measures of economic performance for relatively simple investment choices and the fundamentals for dealing with complex investment decisions. The book also describes energy audit producers commonly used to improve the energy efficiency of residential and commercial buildings as well as industrial facilities. After developing the basics of HVAC control, the book explores operational needs for successfully maintained operations. It describes the essentials of control systems for heating, ventilating, and air conditioning of buildings designed for energy conserving operation. The book also defines demand-side management, covers its role in integrated resource planning, and delineates the main elements of its programs. The book demonstrates these concepts with case studies of successful demand-side management programs. These features and more provide the tools necessary to improve energy management leading to higher energy efficiencies.

Emphasizes a culture of sustainable growth and considers how safety and environmental aspects align with profitability and production of products that satisfy customer expectations Presents how a data infrastructure enables transformation of raw data into operational insights integration with Business Intelligence tools like PowerBI, PI Vision, and predictive analytics tools such as R, Python, and cloud services Features a plant Unit Template showing how to digitize operations to transform raw data into operational insights and offers examples of developing predictive models for avoiding plant excursions and improve the running time Includes examples of companies successfully using operational information to improve yields and reduce operating costs Describes buzzwords and translates them into actual examples so engineering professionals and information systems personnel can work together as a team

This book is a compilation of the various recently developed techniques emphasizing better chemical processes and products, with state-of-the-art contributions by world-renowned leaders in process design and optimization. It covers various areas such as grass-roots design, retrofitting, continuous and batch processing, energy efficiency, separations, and pollution prevention, striking a balance between fundamental techniques and applications. The book also contains industrial applications and will serve as a good compilation of recent industrial experience for which the process design and optimization techniques were applied to enhance sustainability. Academic researchers and industrial practitioners will find this book useful as a review of systematic approaches and best practices in sustainable design and optimization of industrial processes. The book is accompanied by some electronic supplements (i.e., models and programs) for selected chapters.

Introduction to Industrial Energy Efficiency: Energy Auditing, Energy Management, and Policy Issues offers a systemic overview of all key-aspects involved in improving industrial energy efficiency in various industry sectors. It is organized in three parts, each dealing with a particular perspective needed to form a complete view of related issues. Sections focus on energy auditing and improved energy efficiency of companies from a predominantly technical perspective, shed light on energy management and factors that hinder or drive the adoption of energy efficiency practices in the manufacturing industry, and explore energy efficiency policy instruments and how they are designed, implemented and evaluated. Practicing engineers in the field of energy efficiency, engineering and energy researchers coming into the field, and graduate students will find this book to be an invaluable reference on the fundamental knowledge they need to get started in this area. - Provides, in one volume, a comprehensive overview of energy systems efficiency and management that is applied to various industrial processes - Explores operational measures for improvement, including case studies from varying countries and sectors - Discusses the barriers to, and driving forces for, improving energy efficiency in industrial settings, including technical, behavioral, organizational and policy aspects