Fundamentals of Additive Manufacturing for the Practitioner Discover how to shift from traditional to additive manufacturing processes with this core resource from industry leaders Fundamentals of Additive Manufacturing for the Practitioner delivers a vital examination of the methods and techniques needed to transition from traditional to additive manufacturing. The book explains how traditional manufacturing work roles change as various industries move into additive manufacturing and describes the flow of the typical production process in additive manufacturing. Detailed explorations of the processes, inputs, machine and build preparation, post-processing, and best practices are included, as well as real-world examples of the principles discussed within. Every chapter includes a problems and opportunities section that prompts readers to apply the book’s techniques to their own work. Diagrams and tables are distributed liberally throughout the work to present concepts visually, and key options and decisions are highlighted to assist the reader in understanding how additive manufacturing changes traditional workflows. Readers will also benefit from the inclusion of A thorough introduction on how to move into additive manufacturing, including the identification of a manufacturing opportunity and its characteristics An exploration of how to determine if additive manufacturing is the right solution, with descriptions of the origins of additive manufacturing and the current state of the technology An examination of the materials used in additive manufacturing, including polymers, composites, metals, plasters, and biomaterials A discussion of choosing an additive manufacturing technology and process Perfect for mechanical engineers, manufacturing professionals, technicians, and designers new to additive manufacturing, Fundamentals of Additive Manufacturing for the Practitioner will also earn a place in the libraries of technical, vocational, and continuing education audiences seeking to improve their skills with additive manufacturing workflows.

Additive manufacturing (AM) is a manufacturing process that has emerged as a viable technology for the production of engineering components. The aspects associated with additive manufacturing, such as less material wastage, ease of manufacturing, less human involvement, fewer tool and fixture requirements, and less post-processing, make the process sustainable for industrial use. Further, this new technology has led to highly optimized product characteristics and functional aspects. This textbook introduces the basics of this new additive manufacturing technology to individuals who will be involved in the grand spectrum of manufacturing finished products. Fundamentals of Additive Manufacturing Technology: Principles, Technologies, and Applications provides knowledge and insight into various aspects of AM and deals with the basics, categories, materials, tooling, and equipment used. It presents a classified and complete description of the most common and recently developed additive manufacturing methods with applications, solved examples, and review questions. This textbook also emphasizes the fundamentals of the process, its capabilities, typical applications, advantages, and limitations, and also discusses the challenges, needs, and general recommendations for additive manufacturing. This fundamental textbook is written specifically for undergraduates in manufacturing, mechanical, industrial, and materials engineering disciplines for courses in manufacturing technology taught in engineering colleges and institutions all over the world. It also covers the needs of production and manufacturing engineers and technologists participating in related industries. Additionally, the textbook can be used by students in other disciplines concerned with design and manufacturing, such as automotive, biomedical, and aerospace engineering.

About Author’s: Dr. Ashok Kumar M S is a devoted author, educator and advocate for knowledge dissemination, Author holds Ph.D degree from Visvesvaraya Technological University Balagavi and is presently affiliated with Mechanical Engineering Department, Dayananda Sagar Academy of Technology and Management (DSATM), Bangalore. He has embarked on a journey of discovery both as a writer and an educator for more than 13 years. His writing journey has been one of evolution and exploration. From penning articles for renowned publications to crafting engaging content for educational platforms, he has sought to make a meaningful impact through his words. As an author he endeavour to ignite imaginations, challenge perspectives, and foster a deeper connection to the world we inhabit. Whether through fiction or non-fiction, he strive to create narratives that resonate with readers on a profound level leaving an indelible mark on their minds. Beyond writing, he is deeply passionate about education and mentorship. As an advocate for lifelong learning, he is dedicated to empowering others to unlock their full potential and pursue their passions with zeal. Dr Manjunath B T brings a wealth of experience to the collaborative effort. Their journey into the realm of additive manufacturing has been shaped by a passion for advanced learning driving them to delve deep into research and scholarship. Author hold’s Ph.D degree from Visvesvaraya Technological University Balagavi and is presently affiliated with Mechanical Engineering Department, Dayananda Sagar College of Engineering (DSCE), Bangalore. The Author is known for their insightful contributions to various journal publication earning recognition for their expertise and dedication to advancing knowledge in their field. Their unique perspective and innovative approach to additive manufacturing process enrich the collaborative process offering fresh insights and ideas that captivate readers.

There is a growing need for manufacturing optimization all over the world. The immense market of Additive Manufacturing (AM) technologies dictates a need for a book that will provide knowledge of the various aspects of AM for anyone interested in learning about this fast-growing topic. This book disseminates knowledge of AM amongst scholars at graduate level, post graduate level, doctoral level, as well as industry personnel. The objective is to offer a state-of-the-art book which covers all aspects of AM and incorporates all information regarding trends, historical developments, classifications, materials, tooling, software issues, dynamic design, principles, limitations, and communication interfaces in a one-stop resource. Features: Breaks down systematic coverage of various aspects of AM within four distinct sections Contains details of various AM techniques based on ASTM guidelines Discusses many AM applications with suitable illustrations Includes recent trends in the field of AM Covers engineering materials utilized as raw materials in AM Compares AM techniques with different traditional manufacturing methods

Machine Learning for Powder-based Metal Additive Manufacturing outlines machine learning (ML) methods for additive manufacturing (AM) of metals that will improve product quality, optimize manufacturing processes, and reduce costs. The book combines ML and AM methods to develop intelligent models that train AM techniques in pre-processing, process optimization, and post-processing for optimized microstructure, tensile and fatigue properties, and biocompatibility for various applications. The book covers ML for design in AM, ML for materials development and intelligent monitoring in metal AM, both geometrical deviation and physics informed machine learning modeling, as well as data-driven cost estimation by ML. In addition, optimization for slicing and orientation, ML to create models of materials for AM processes, ML prediction for better mechanical and microstructure prediction, and feature extraction by sensing data are all covered, and each chapter includes a case study. - Covers machine learning (ML) methods for additive manufacturing (AM) of metals that will improve product quality, optimize manufacturing processes, and reduce costs - Combines ML and AM methods to develop intelligent models that train AM techniques in pre-processing, process optimization, and post-processing for optimized microstructure, tensile and fatigue properties, and biocompatibility for various applications - Discusses algorithm development of ML for metal AM, metal AM process modeling and optimization, mathematical and simulation studies of metal AM, and pre- and post-processing smart methods for metal AM

This book, "3D Printing", is divided into two parts: the first part is devoted to the relationship between 3D printing and engineering, and the second part shows the impact of 3D printing on the medical sector in general. There are five sections in the first part (sections are dedicated to stereolithography, new techniques of high-resolution 3D printing, application of 3D printers in architecture and civil engineering, the additive production with the metal components and the management of production by using previously mentioned technology in more complex ways). There are four chapters in the second part with the following topics: education of medical staff through surgical simulations, tissue engineering and potential applications of 3D printing in ophthalmology and orthopedics.

Medical Additive Manufacturing: Concepts and Fundamentals provides an overview of the latest research in the field of additively manufactured medical materials. It starts with a broad overview of the current state of medical additive manufacturing and then dives into cutting-edge topics such as medical imaging technologies for additive manufacturing and computer-aided design principles for anatomic modeling. The chapters discuss the state of additive manufacturing in an array of medical fields such as radiology, tissue engineering, nuclear medicine, orthopedics, surgery, cardiology, neurology, optometry, obstetrics, and veterinary medicine. This book concludes with chapters discussing regulatory considerations for additive manufacturing in hospitals and what the future holds for the field. - Synthesizes the latest research in medical additive manufacturing - Outlines basic additive manufacturing concepts, the different types of manufacturing, optimal material selection, design production and configuration, and more - Discusses cutting-edge applications in drug delivery, tissue engineering, biosensor devices, electrically conductive polymers, green catalysis, and more

Solid-State Metal Additive Manufacturing Timely summary of state-of-the-art solid-state metal 3D printing technologies, focusing on fundamental processing science and industrial applications Solid-State Metal Additive Manufacturing: Physics, Processes, Mechanical Properties, and Applications provides detailed and in-depth discussion on different solid-state metal additive manufacturing processes and applications, presenting associated methods, mechanisms and models, and unique benefits, as well as a detailed comparison to traditional fusion-based metal additive manufacturing. The text begins with a high-level overview of solid-state metal additive manufacturing with an emphasis on its position within the metal additive manufacturing spectrum and its potential for meeting specific demands in the aerospace, automotive, and defense industries. Next, each of the four categories of solid-state additive technologies—cold spray additive manufacturing, additive friction stir deposition, ultrasonic additive manufacturing, and sintering-based processes—is discussed in depth, reviewing advances in processing science, metallurgical science, and innovative applications. Finally, the future directions of these solid-state processes, especially the material innovation and artificial intelligence aspects, are discussed. Sample topics covered in Solid-State Metal Additive Manufacturing include: Physical processes and bonding mechanisms in impact-induced bonding and microstructures and microstructural evolution in cold sprayed materials Process fundamentals, dynamic microstructure evolution, and potential industrial applications of additive friction stir deposition Microstructural and mechanical characterization and industrial applications of ultrasonic additive manufacturing Principles of solid-state sintering, binder jetting-based metal printing, and sintering-based metal additive manufacturing methods for magnetic materials Critical issues inherent to melting and solidification, such as porosity, high residual stress, cast microstructure, anisotropic mechanical properties, and hot cracking Solid-State Metal Additive Manufacturing is an essential reference on the subject for academic researchers in materials science, mechanical, and biomedicine, as well as professional engineers in various manufacturing industries, especially those involved in building new additive technologies.

This book sheds light on the development of the cold spray process in applications of additive manufacturing (AM) and repair/remanufacturing engineering. It covers the process fundamentals of different cold spray techniques, namely low pressure cold spray and high pressure cold spray process. Bonding mechanism and powder substrate interface are an important part of the book. The chapters present the recent developments in materials used in cold spraying for AM and various coating applications. The latest research in this area as well as possible avenues of future research are also highlighted as a way to encourage the researchers.