This book provides a simplified and practical approach to designing with plastics that funda mentally relates to the load, temperature, time, and environment subjected to a product. It will provide the basic behaviors in what to consider when designing plastic products to meet performance and cost requirements. Important aspects are presented such as understanding the advantages of different shapes and how they influence designs. Information is concise, comprehensive, and practical. Review includes designing with plastics based on material and process behaviors. As de signing with any materials (plastic, steel, aluminum, wood, etc.) it is important to know their behaviors in order to maximize product performance-to-cost efficiency. Examples of many different designed products are reviewed. They range from toys to medical devices to cars to boats to underwater devices to containers to springs to pipes to buildings to aircraft to space craft. The reader's product to be designed can directly or indirectly be related to product design reviews in the book. Important are behaviors associated and interrelated with plastic materials (thermoplastics, thermosets, elastomers, reinforced plastics, etc.) and fabricating processes (extrusion, injec tion molding, blow molding, forming, foaming, rotational molding, etc.). They are presented so that the technical or non-technical reader can readily understand the interrelationships.

For some time there has been a strong need in the plastic and related industries for a detailed, practical book on designing with plastics and composites (reinforced plastics). This one-source book meets this criterion by clearly explaining all aspects of designing with plastics, as can be seen from the Table of Contents and Index. It provides information on what is ahead as well as today's technology. It explains how to interrelate the process of meeting design performance requirements with that of selecting the proper plastic and manufacturing process to make a product at the lowest cost. This book has been prepared with an awareness that its usefulness will depend greatly upon its simplicity. The overall guiding premise has therefore been to provide all essential information. Each chapter is organized to best present a methodology for designing with plastics and composites. of industrial designers, whether in engineering This book will prove useful to all types or involved in products, molds, dies or equipment, and to people in new-product ventures, research and development, marketing, purchasing, and management who are involved with such different products as appliances, the building industry, autos, boats, electronics, furniture, medical, recreation, space vehicles, and others. In this handbook the basic essentials of the properties and processing behaviors of plastics are presented in a single source intended to be one the user will want to keep within easy reach.

A hands-on guide to choosing and using old and new technologies for joining plastics and elastomers. Includes detailed discussions of over 25 techniques used to join plastics to themselves and to other materials. Advantages and disadvantages of each technique along with detailed discussions of applications are presented. A second section is organized by material and provides details of using different processes with over 50 generic families of plastics and how different techniques and operating parameters affect weld strength and other criteria. This book is an excellent reference and an invaluable resource for novice and expert alike in determining the best joining technique for their application and providing guidance in how to design and prepare for production.

For all practical purposes, the useful life of a plastic component is equal to its fatigue life under conditions of cyclic loading such as those that occur in vibration. Equally important to materials engineers and designers are abrasion, friction and wearùtribological properties. Over 80 generic families are covered including thermoplastics, thermosets, thermoplastic elastomers and rubbers. Neat resins, blends and alloys, plastics with various combinations of fillers, additives and more are covered. Also covers plastics mated to plastics and metals.

This book provides a simplified, practical, and innovative approach to understanding the design and manufacture of plastic products in the World of Plastics. The concise and comprehensive information defines and focuses on past, current, and future technical trends. The handbook reviews over 20,000 different subjects; and contains over 1,000 figures and more than 400 tables. Various plastic materials and their behavior patterns are reviewed. Examples are provided of different plastic products and relating to them critical factors that range from meeting performance requirements in different environments to reducing costs and targeting for zero defects. This book provides the reader with useful pertinent information readily available as summarized in the Table of Contents, List of References and the Index.

Applied Plastics Engineering Handbook: Processing, Sustainability, Materials, and Applications, Third Edition presents the fundamentals of plastics engineering, helping bring readers up-to-speed on new plastics, materials, processing and technology. This revised and expanded edition includes the latest developments in plastics, including areas such as biodegradable and biobased plastics, plastic waste, smart polymers, and 3D printing. Sections cover traditional plastics, elastomeric materials, bio-based materials, additives, colorants, fillers and plastics processing, including various key technologies, plastic recycling and waste. The final part of the book examines design and applications, with substantial updates made to reflect advancements in technology, regulations, and commercialization. Throughout the handbook, the focus is on engineering aspects of producing and using plastics. Properties of plastics are explained, along with techniques for testing, measuring, enhancing, and analyzing them. Practical introductions to both core topics and new developments make this work equally valuable for newly qualified plastics engineers seeking the practical rules-of-thumb they don't teach you in school and experienced practitioners evaluating new technologies or getting up-to-speed in a new field. - Offers an ideal reference for new engineers, experienced practitioners and researchers entering a new field or evaluating a new technology - Provides an authoritative source of practical advice, presenting guidance that will lead to cost savings and process improvements - Includes the latest technology, covering 3D printing, smart polymers and thorough coverage of biobased and biodegradable plastics

Handbook of Thermoplastic Elastomers, Second Edition presents a comprehensive working knowledge of thermoplastic elastomers (TPEs), providing an essential introduction for those learning the basics, but also detailed engineering data and best practice guidance for those already involved in polymerization, processing, and part manufacture. TPEs use short, cost-effective production cycles, with reduced energy consumption compared to other polymers, and are used in a range of industries including automotive, medical, construction and many more. This handbook provides all the practical information engineers need to successfully utilize this material group in their products, as well as the required knowledge to thoroughly ground themselves in the fundamental chemistry of TPEs. The data tables included in this book assist engineers and scientists in both selecting and processing the materials for a given product or application. In the second edition of this handbook, all chapters have been reviewed and updated. New polymers and applications have been added — particularly in the growing automotive and medical fields — and changes in chemistry and processing technology are covered. - Provides essential knowledge of the chemistry, processing, properties, and applications for both new and established technical professionals in any industry utilizing TPEs - Datasheets provide "at-a-glance" processing and technical information for a wide range of commercial TPEs and compounds, saving readers the need to contact suppliers - Includes data on additional materials and applications, particularly in automotive and medical industries

Designing Successful Products with Plastics: Fundamentals of Plastic Part Design 2e provides expert insight into design considerations required to bring a concept product or part through design and ready-for-production. Rather than focusing on design rules and engineering equations used during product development, the emphasis of the book is on what the designer needs to consider during the early conceptual visualization stages, and in the detailed stages of the design process. This fully updated edition features new practical advice on how to design sustainably throughout the book. This approach will bridge the gap between the industrial designer, tasked with the 'big picture' product design and use, and the part designer, tasked with the detailed plastic part design for manufacture. Useful to both experienced and novice designers, this book brings valuable design process information through specific examples, enabling designers and engineers in the plastics industry to effectively use the available technical information to successfully design and manufacture new products. - Brings together the worlds of the plastic part designer and the industrial designer and shows how each impacts the success of a development project. - Teaches the "Four Pillars considerations (Materials, Processes, Tooling, and Design) required for every design decision to be made during a plastic part design project. The interrelationship of these considerations with the sustainability intent for the product being developed is taught and illustrated within this new edition. - Illustrates the product design process roadmap from creation of the concept through implementation into manufacturing, highlighting steps and methods used throughout the process to limit risk and ensure success. - Includes methods and design project management techniques used to ensure an efficient design process and successful manufacturing of the product or part.

Thermosetting plastics are a distinct category of plastics whose high performance, durability and reliability at high temperatures makes them suitable for specialty applications ranging from automotive and aerospace through to electronic packaging and consumer products (your melamine kitchen worktop is a thermoset resin!). Recent developments in thermoset plastics technology and processes has broadened their use exponentially over recent years, and these developments continue: in November 2011, French scientists created a new lightweight thermoset that is as strong and stable as previous materials yet can be easily reworked and reshaped when heated which makes it unique amongst thermosets and allows for repair and recycling. The Handbook of Thermoset Plastics, now in its Third edition, provides a comprehensive survey of the chemical processes, manufacturing techniques and design properties of each polymer, along with their applications. Written by a team of highly experienced practitioners, the practical implications of using thermoset plastics are presented – both their strengths and weaknesses. The data and descriptions presented here enable engineers, scientists and technicians to form judgments and take action on the basis of informed analysis. The aim of the book is to help the reader to make the right decision and take the correct action – avoiding the pitfalls the authors' experience has uncovered. The new edition has been updated throughout to reflect current practice in manufacturing and processing, featuring: - Case Studies to demonstrate how particular properties make different polymers suitable for different applications, as well as covering end-use and safety considerations - A new chapter on using nanoparticles to enhance thermal and mechanical properties - A new chapter describing new materials based on renewable resources (such as soy-based thermoset plastics) - A new chapter covering recent developments and potential future technologies such as new catalysts for Controlled Radical Polymerization - Goodman and Dodiuk-Kenig provide a comprehensive reference guide to the chemistry, manufacturing and applications of thermosets - Updated to include recent developments in manufacturing – from biopolymers to nanocomposites - Case Studies illustrate applications of key thermoset plastics

The handbook explains in plain terms why moldings shrink and warp, shows how additives and reinforcements change the picture, sets out the effect of molding process conditions, and tells why you never can have a single ""correct"" shrinkage value. But that's not all. The handbook shows how to alleviate the problem by careful design of the molded part and the mold and by proper material selection. It also examines computer-aided methods of forecasting shrinkage and warpage. And most important of all, the handbook gives you the data you need to work with. This is the most complete collection of shrinkage data ever made and includes an extensive compilation of hard-to-find multi-point information on how processing, part design, mold design, material and post mold treatment affect the part's final dimensions. Manufacturers' figures for thousands of grades, along with an exhaustive search of magazines, journals, conference papers, books, web sites and brochures combine to make this a powerful resource. A lot depends on a dimensionally correct molding. Quality, speed to market, profit margins for the molder and toolmaker, the efficiency of secondary and assembly operations, reputation; all these are on the line. The Mold Shrinkage and Warpage Handbook is the book for people who have to live with shrinkage and warpage. It is the only book for people who have to commit themselves.