Additive manufacturing (AM) for space exploration has become a growing opportunity as long-range space missions evolve. In partnership with the National Space Grant Foundation and NASA, students from the University of Wisconsin-Milwaukee participated in the 2014-15 X-Hab Academic Innovation Challenge, with participants tasked with developing new AM solutions that would be recyclable with minimal loss in mechanical properties. The teams investigated materials, characterization, testing, modeling, and tool development, including the ability to employ reusable carbon-fiber tension ties. The tools developed show that it is possible to employ thermoplastic polymer materials fabricated using AM together with reusable and flexible high-performance carbon-fiber-based composite ties. The AM-printed part is completely recyclable. The carbon-fiber composite ties are repurposed into new structural configurations without loss in properties. The results of this project are now published by SAE International. Studies into Additive Manufacturing for In-Space Manufacturing is a series of interconnected papers that explore: Lessons learned in processing of recycled thermoplastic filaments The criticality of process control on the print process The effects of orientation angles and print parameters on mechanical behavior Microstructural analysis Case studies of tools included in the spacecraft's toolbox

Additive Manufacturing, also known as AM or 3D printing, is a class of manufacturing processes that create objects by shaping material layer by layer. Having demonstrated the ability to produce miraculously complex geometries, it is broadly claimed that AM will have endless applications as the technology improves. However, underneath the hype surrounding this technology is a world of nuance and constraints as well as highly strategic applications. Additive Manufacturing for Designers: A Primer, written by Dr. Amy Elliott from Oak Ridge National Laboratory and Dr. Cynthia K. Waters from North Carolina A&T State University discusses the topics needed for a holistic understanding of the many micro and macro components of the world of 3D printing. Additive Manufacturing for Designers: A Primer takes the reader on a journey beginning with important aspects of AM part design and process dependence, including resolution and tolerance issues of interest to any manufacturer. It also offers useful insights into how to build especially complex parts and avoid expensive mistakes during and after the manufacturing process is completed.

In the coming decades, the growth in AM will likely be driven by production parts that leverage this increase in design freedom to manufacture parts of higher performance and improved material utilization. Contrary to popular opinion, however, AM processes do have their constraints and limitations - not everything can be manufactured with AM, and even when it is feasible, not everything should. Design for Additive Manufacturing: Concepts and Considerations for the Aerospace Industry, edited by Dr. Dhruv Bhate, is a collection of ten seminal SAE International technical papers, which cover AM from the perspective of the appropriateness (should) and feasibility (can) of using AM for manufacturing of parts and tooling. Although AM technologies have been around for three decades, many in the industry believe that we are merely at the beginning of the revolution in the design-driven aspects of this technology. Indeed, half the papers in this selection were published only in the past two years, and all but one in the past decade. When it comes to design for AM, it is a safe bet that the best is yet to be.

Metal additive manufacturing (MAM) is an exciting emergent technology that offers the possibility of democratizing metal manufacturing worldwide. Many believe it has the ability to revolutionize product manufacturing on a global scale. MAM will require a considerable design shift for manufacturers and, hence, will disrupt conventional thinking and require adaptation. Visionaries in the mobility industry can see the transformative possibilities after materials considerations are addressed./ Materials Technology Gaps in Metal Additive Manufacturing introduces the reader to various opportunities and relationships in the study of material technologies involved in metal-based additive manufacturing of aerospace and automotive parts. Everything starts and ends with the material feedstock, and the intermediate processes that affect a particular metal. Each of the choices in the complex integrated MAM system impacts final-part properties. Edited by Dr. Cynthia K. Waters, from North Carolina A&T State University, Materials Technology Gaps in Metal Additive Manufacturing is a highly curated collection of 10 seminal SAE International papers. They discuss the various technologies involved in MAM, and draw attention to the materials needs in each of the situations addressed. The main topics included in Materials Technology Gaps in Metal Additive Manufacturing are: Process design and material modeling Metal powder selection and study Additive processing parameters' effect on materials properties As more interdependencies of material properties and possible manufacturing processes evolve (compatibility interdependence), questions if the specific manufacturing process is capable to create the required geometry will also arise. Materials Technology Gaps in Metal Additive Manufacturing brings innovative ways to address these and other challenges that are always present in the adoption of novel technologies.

Comprehensive resource covering all in-space manufacturing and planetary resource exploration endeavors. The space economy is developing quickly, and pivotal events have brought us to a strong inflection point. This unique book includes fundamental and ground-breaking innovations in the field and is meant to quickly get readers up to speed on many different facets of space and planetary resource exploration, such as: Space health & medicine Space biology & space farming Space chemistry & space mining Space construction & advanced materials production Space policy, law & economics Presenting a snapshot of the expanding space economy and manufacturing applications in low-Earth orbit, along with resource utilization capabilities in development for Moon and Mars missions, this an indispensable source for all researchers and commercial companies working on space and planetary resource exploration.

The field of additive manufacturing is growing dynamically as the interest is persisting from manufacturing sector, including other sectors as well. Conceptually, additive manufacturing is a way to build parts without using any part-specific tooling or dies from the computer-aided design (CAD) file of the part. Second edition of Additive Manufacturing highlights the latest advancements in the field, taking an application oriented approach. It includes new material on traditional polymer based rapid prototyping technologies, additive manufacturing of metals and alloys including related design issues. Each chapter comes with suggested reading, questions for instructors and PowerPoint slides.

Additive Manufacturing explores the transformative world of 3D printing and digital manufacturing processes, providing an in-depth analysis of various techniques, from extrusion-based methods to advanced metal printing. This comprehensive guide covers materials, technologies, and applications across industries, shedding light on how additive manufacturing revolutionizes product design, customization, and supply chain dynamics. Suitable for engineers, researchers, and students, the book offers insights into both foundational principles and future trends, making it an essential resource for understanding the impact and potential of this innovative field.

Get Ready for the Future of Additive ManufacturingAdditive Manufacturing: Innovations, Advances, and Applications explores the emerging field of additive manufacturing (AM)-the use of 3D printing to make prototype parts on demand. Often referred to as the third industrial revolution, AM offers many advantages over traditional manufacturing. This pr

This book provides an overview of training and teaching methods, as well as education strategies, for Additive Manufacturing (AM) and its application in different business sectors. It presents real-world applications and case studies to demonstrate the key practical and theoretical fundamentals of AM training, written by international experts from the field. Additive Manufacturing is a rapidly developing technology, and having a well-trained workforce is essential. Accordingly, readers are introduced to new training approaches and recent breakthroughs that can facilitate and accelerate the design, application and implementation of AM. The book’s contributors discuss many topics to provide readers a fundamental grasp of AM, including: · collaboration among educational bodies, and between industry and governments; · strategies for implementing AM training; · new teaching methods; · training programs that provide alternative employment choices; · the need for certification by professional bodies; and · promoting awareness of AM in society. This book offers an excellent source of information for researchers and industrial engineers who are interested in expanding their AM expertise, and learning how to implement it. It will also be of interest to readers who want to learn about the practicalities of adopting training and teaching for AM.